The Green Building Material Cement Factory 600,000 TPY vertical roller mill grinding station, located in Dubai Industrial City (DIC), is a cutting-edge facility that focuses on sustainable cement production. This factory has a significant annual production capacity of 1 million tons of Ground Granulated Blast Furnace Slag (GGBFS), a key material for producing eco-friendly cement alternatives
What is the process flow of this 600,000 tpy VRM GGBFS station?
The production process of the green cement plant uses advanced VRM technology and fully complies with international environmental standards. The process mainly involves the following steps:
- Raw material collection: The plant purchases high-quality GGBFS (a by-product of steel manufacturing) and recycles 300,000 tons per year. Significantly reduces carbon dioxide emissions and promotes sustainable development.
- Grinding: Using ZJTL 3630K Series GGBFS Vertical roller mill, the raw materials are finely ground in the most advanced TONGLI VRM mill, and the particle size is controlled at the micron level. This key step ensures the final product quality and performance of the cement, with a grinding efficiency of more than 90%.
- Quality control: During the production process, real-time monitoring technology is used for quality control to ensure that each batch of cement meets international standards (such as EN 197-1), thereby ensuring the strength and durability of the product.
- Packaging and distribution: The final product goes through an efficient automated packaging system that can handle 200 tons of cement per hour, ensuring timely distribution and providing reliable supply chain support for construction projects in the region.
Technical
Equipment | Specifications |
LRMS36.3 Slag Vertical Mill | Capacity: Minimum 45 tons per hour, |
Specific Surface Area: | At least 420 m² per kg |
Power Rating: | 1600 kW |
Heat Generator thermal Output: | 0.9 × 10⁷ kilocalories per hour |
Air Filtration System | Airflow Rate: 180,000 cubic meters per hour |
Filtration Surface Area: | 3659 square meters |
Filtration Speed: | Ranges from 0.80 to 0.85 meters per minute |
Inlet Dust Concentration: | Maximum 800 grams per Nm³, |
Outlet Dust Concentration: | Maximum 30 milligrams per Nm³ |
Blower | Static Pressure: 7200 Pascals, |
Airflow Capacity: | 180,000 cubic meters per hour, |
Motor Power: 500 kW | 500 kW |